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1. General
Introduction
Ceramics pottery
making has been
a notable
traditional
craft in Nepal
adopting both as
a primary and
supplementary
occupation of
some ethnic
group. It has
been their
family
traditional
occupation
rather than a
commercial job.
There are also
some communities
preserving and
adopting their
traditional arts
and crafts as a
subsidiary
occupation
following the
age-old
heritage.
Though Nepal has
a long history
of ceramic
activities, very
little is known
about the total
number of
traditional
potters in Nepal
or their
activity mainly
because of their
unorganized
existence and
wide dispersion.
These
traditional
potters have
been living in
terai, inner
terai and
mid-mountain
regions of the
country, where
there are good
sources of
water, clay
suitable for
pottery making
and fuel wood
for firing
purpose. The
Ceramic
Promotion
Project (CPP)
during its plan
preparation
phase estimated
a total number
of potters'
families in
Nepal as about
30,000 families.
Traditional
ceramic products
have high
importance in
rural setting
basically for
livelihood of
the people.
Water container,
earthenware, and
other household
vats fulfill the
needs of a large
section of the
rural
population. Some
of the
traditional
ceramic products
have importance
on religious
ground where as
some products
are considered
hygienic and
safe. Modern
ceramic products
both glazed and
unglazed
particularly the
household vats,
flower vase,
cookeries,
containers,
toys, idols,
electric and
engineering
goods etc, are
popular in the
urban areas.
Market surveys
at different
times have shown
the increasing
demand for
ceramic products
both glazed and
unglazed in
Nepal. This
increasing
demand led the
import of
ceramic products
mostly from
neighboring
countries and
some from
overseas also.
The Department
of Cottage and
Small Industries
(DCSI), which
has been
engaging in
promotion of
Cottage and
Small Industries
(CSI) in Nepal,
has started
skill training
on ceramics in
an effort to
promote ceramic
industries by
preparing
skilled manpower
in modern
ceramics.
However its
effort produced
only limited
impact to the
promotion of
ceramic
industries in
Nepal.
Therefore, His
Majesty's
Government of
Nepal (HMG
Nepal) sought
external
cooperation for
the development
of this sector
and the Federal
Republic of
Germany showed
interest towards
this proposal.
As a result of
bilateral effort
the Ceramic
Promotion
Project came
into operation
in 1984 under
DCSI.
With the
initiation of
the Ceramic
Promotion
Project (CPP)
Nepal has
attained some
remarkable
achievement in
this sector in
the forms of
improvement of
designs, product
diversification,
invention and
improvement of
equipment,
introduction of
fuel saving
firing
technique,
development of
raw materials
for modern
ceramic products
and so.
Likewise, a
large number of
manpower capable
of running
modern ceramic
industries has
been trained in
this sector.
Within a decade
about 20 modern
small-scale
ceramic
industries have
been established
in Nepal. These
ceramic
industries have
been
contributing in
import
substation to
some extent
while some
industries are
exporting their
products even in
Europe and
America. Ceramic
industries in
Nepal have
higher prospect
then some year
back and
Government has
made provision
to give various
incentives and
facilities to
further promote
this sector in
Nepal.
2. Traditional
Ceramics At A
Glance
The history of
traditional
ceramics goes
back to many
centuries. The
oldest record so
far obtained was
of 2600 years
old. Various
archaeological
items made of
terracotta like
coins, pots,
idols etc.
discovered in
the excavation
in Lumbini areas
were found to be
2600 years old.
Likewise, from
the similar
terracotta items
round in the
excavation and
the items seen
in the existing
temples in the
Kathmandu
valley, it can
be predicted
that traditional
ceramic industry
was very
prosperous
during the
Lichhive period
(464-604 A.D.).
Techniques of
ceramic were
developed during
this period.
However, during
the Malla period
(1200 to 1743
A.D.)
traditional
ceramic reached
its climax in
its development
and this period
was called the
Golden Age of
Traditional
ceramic in
Nepal, which
continued for
several decades.
The traditional
ceramic items
can be
classified into
following
groups.
1. Ceramic
Building
Materials -
Bricks, Tiles,
Doors and
Windows made of
clay, Sewerage
pipe etc.
2. Utensils -
Cooking Pots,
Stoves, Plates
etc.
3. Decorative
items - Idols,
Flower Vase etc.
4. Coins and
Seals - Various
coins of
different size
and shape
The following
were the
technique used
in traditional
ceramic.
a. Pinch Touch
Technique -
Modeling the
items by
pressing with
hands.
b. Slab
Technique - By
joining the
slabs to give
desired shape.
c. Beating
Technique -
Preparing the
items by beating
with hammer.
d. Wheel
Technique - To
give shape with
the help of
wheel.
e. Coil
Technique - To
give shape by
joining the
different pieces
in a line.
f. Mold
Technique - To
prepare item
with the help of
mold.
g. Craving
Technique -
Giving artistic
design to the
product.
Traditional
pottery making
has been one of
the primary
occupations of
some of ethnic
groups in Nepal.
These
traditional
craftsmen belong
to Kumale,
Prajapati,
Kumhar, Kuma.
Pandit,
Kumbhakar etc.
Literally
meaning of these
words are
pottery maker,
clay craftsmen
etc. The
settlement of
these
pottery-making
groups is spread
all over the
rural areas of
Nepal. However,
they are
concentrated in
terai and inner
terai of Nepal.
They are also
found in
Bhaktapur and
Thimi area
within the
Kathmandu
Valley. These
potters are
considered to be
socially
backward
community but
the potters of
Bhaktapur and
Thimi areas are
comparatively
advanced in
terms of skill
and business.
Winther season
is the favorable
time for their
business. All
members of the
family share in
their
traditional
occupation
during the time.
Male members of
the family
actually involve
in making
pottery while
female members
assist in
collection of
clay, collection
of firewood,
rice husk, straw
for firing and
to sale the
products and
other necessary
supplementary
works. Farming
casual labour
and fishing are
the some
supplementary
occupation done
by these potters
in other seasons
(off seasons).
They sale their
products mostly
in the local
markets. Due to
lack of proper
transportation
system in rural
areas, they have
to travel door
to door to sale
the product. The
product. The
barter system is
also popular as
an alternative
means to sale
their product.
3. Initiation of
Ceramic
Promotion
Project (CPP)
Ceramic
Promotion
Project was
initiated in
1984 under the
Department of
Cottage and
Small Industries
to coordinate
and
institutionalize
the programs for
the promotion of
ceramic
industries in
Nepal.
3.1 The need to
initiate the
project in this
sectors was
realized due to
the following
positive growth
potential
factors.
(a) Existence of
a substantial
number of
traditional
potters and the
potential of the
growing market
for ceramics.
(b) Availability
of
entrepreneurial
expertise and a
great deal of
traditional
skill and
experience which
only need timely
upgrading to
produce glaze
products.
(c) Possibility
of product
diversification,
export market
and training to
produce and
improve
traditional
technology.
(d) Availability
of basic raw
materials
especially the
red burning
variety clay and
many other
inputs required
for the
production.
3.2 Objectives
and activities
of Ceramic
Promotion
Project
The major
objectives of
the project are:
(a) To create
income
generation
activities and
employment in
the ceramic
sector.
(b) To save the
valuable foreign
exchange through
import
substitution of
ceramic
products.
To achieve there
objectives the
activities
conducted by the
project are:
(a) Creation of
ceramic center
in Bhaktapur for
Training, and
Research &
Development.
(b)
Establishment of
tools and
machinery for
production of
glaze ceramic
products.
(c) Use of
locally
available raw
material for
ceramic
production.
(d) Development
and
dissemination of
fuel saving
firing
technology.
(e)
Identification
of market
opportunity for
new products.
(f) Help to
establish
ceramic
industries and
creation of
income
generation
opportunities.
(g) Import and
supply of glaze
and other
supplementary
raw materials.
3.3 Achievements
of the project:
(a) Some
machinery/Equipment
invented or
adapted and
produced in
Nepal e.g.
Traditional
wheels, electric
wheels, kilns,
burners etc.
(b) New products
introduced to
the market e.g.
glaze handmade
crockery, glazed
handmade
decorative
items, unglazed
floor titles,
jigger products,
ceramic jewelers
etc.
(c) Clay and
glaze products
developed to
support the
industry e.g.
clay bodies,
glaze, engobes,
refractories
etc.
(d) Skill
training on
modern ceramic
to more than 750
persons both in
Kathmandu Valley
and rural parts
of Nepal.
4.A. Modern
Ceramic
Industries in
Nepal
Small-scale
modern ceramic
industries have
been established
in Nepal as a
result of CPP. R
& Small scale
modern ceramic
industries have
at least one
person trained
at the project.
Some of these
industries also
export their
handmade glaze
product to
Europe and
America in small
but increasing
quantities. The
up-dated profile
of the modern
industries is
presented
herewith.
4.B. Traditional
Potters Using
CPP inputs
Ceramic
Promotion
Project started
outside
Kathmandu
Programme in
1988. To impart
fuel saving
firing process,
introduce
improved potter
wheel and work
processed to the
potters and
results obtained
are encouraging.
Besides, modern
ceramic
industries
established in
Kathmandu Valley
there are also
many traditional
potters using
CPP inputs. The
project
estimated such
number to be
around 400
including
estimated
multiplication
effect.
5. Problems &
Prospects.
On the basis of
market
information on
ceramic we are
sure about the
future prospect
of ceramic
sector in Nepal.
However, modern
ceramic is skill
in infant stage
of development
and ceramic
sector on the
whole is under
transition
period i.e.
abandoning or
improving
traditional
skills &
adopting modern
once with slow
rate.
There is no
vocational
school or
technical
college on
ceramic in
Nepal. All the
trainers and
technicians of
the project have
been trained by
the project
itself. Though
ceramic training
could product
tangible results
to some extent
but not to such
extent as
expected.
Technical or
formal education
on ceramic is
required for the
entrepreneurs &
trainees
involving in
this sector.
Modification in
traditional
ceramic
production to
capture foreign
market is under
going in small
scale. Likewise,
modern ceramic
industries are
operating in
small scale of
economy and
suffering from
inferior quality
products. So the
cost efficiency
and quality
control seem
essential in
this sector.
R&D on round
kiln for
traditional
pottery has
compared to
traditional
firing the
advantage of
less breakage
and betters
firing control.
This results in
a 50% fuel
saving if the
saving because
of less breakage
are considered.
This technology
can be
transferred to
other countries
of the region.
Likewise, on the
basic of
Nepalese
experience some
other equipment
adopted or
developed like
burner, potters
wheel, vibrating
screen etc. can
be built in
other countries
without
problems.
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